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Powers Design International: PDI Facilty

COMPUTER AIDED DESIGN
COMPUTER AIDED ENGINEERING

� Pro/Engineer 3D solid modeling/surfacing on Silicon Graphics Indigo II high speed work stations.

� 5 Axis NC cutter path creation.

� Mold flow analysis for injection modeled parts.

� RASNA Finite Element Analysis integrated into the Pro/Engineer database.

� Kinematic, Structural and Thermal analysis FEA packages.

� ALIAS Studio modeling, animation and photo realistic rendering software.

� Frame by frame computer animation.

� 1600 X 1480 resolution IRIS color plots.

� Digital video output.

� Roll size 600 dpi plotter.

� Stereo lithography models.

� 8� X 15� envelope (5) axis milling. Clay, Foam or Aluminum.

� 8� X 15� envelope digitizing.

� AutoCad: 3D Studio & Solid Modeling.

� Macintosh: Extensive graphic design capabilities.

� Hewlett Packard Paint Jet XL300 Color printer.

� Oce� 7000 36�W roll feed engineering copier

MAJOR EQUIPMENT LIST

� Mill
5 Axis, Gantry type, 60 feet long with 81/2�h x 81/2�w capability. Cincinnati Milacron; will profile in aluminum, rim board, honeycomb, foam, clay or wood.

� Mill
3 Axis, CNC vertical milling, Bridgeport series II. Milling in all industrial materials.
Capacity: 39� x 28� x 16�.

� Mill
3 Axis, CNC Emco model F1-CNC, for smaller part size, fine detail milling. Capacity: 16� x 12� x 11�.

� Mill
3 Axis KT Milwaukee horizontal milling machine. Bi-directional rotating head. Capacity: 91� x 20� x 20�.

� Mill
3 Axis vertical, Bridgeport. Capacity: 30� x 22� x 15�.

� Mill
Pantograph variable speed milling machine. Capacity: 27� x 19� x 5�.

� Surface Plate
20� (600cm) x 10� (300cm), 12� slotted grid, Tomas.

� Surface Plate
20�l (640cm) x 9�w (260cm), 12� wide precision ground sliding clay rails.

� Pico Overhead Styling Bridge
20�l (611cm) x 10�w (304cm), bridge; 6�h (170cm) x 7�w (213cm).

� Spray Booth
28�l, 14�w, 13�h, tractor trailer capability, Binks, gas fired heating direct flow air make-up system. Down draft.

� Spray Booth
12�l x 10�w x 7�h, enclosed automotive capability. Saico down draft heating to 120�.

� Grinding/Spray Booth
18�l x 7�w x 8�h open face. Binks four man grinding station.

� Spray Booth
6�l x 8�w x 9�h. Binks open face small parts capability.

� Vacuum Forming Machine
High Pressure. 4� x 8� sheet size. Electrically driven with four post double plates, double quartz heaters.

� Autoclave Chamber
75� diameter, 10� long heated, walk-in chamber with liquid nitrogen tank. Composites forming.

� Composite Vacuum Bag, Heated Steam Table
10� x 15� heated steam with Vacuum Bag assist for large thermal pre-preg plastic molding.

� High Volume 15 CFM Vacuum Pump Table
with 15� glass bell jar for R.T.V., epoxy, urethane, acrylic, air evacuation.

OTHER EQUIPMENT

Wood/Tooling Shop:

� Black granite surface plate 48� x 72�.
� Black granite surface plate 48� x 60�.
� Double sided 20� disc. sander with 45� tilting table.
� Rockwell - Delta 10� table saw with 48� Bess-Meyer fence.
� Oliver model 273-R (scroll saw) with large tilting table.
� Oliver 36� wood band saw.
� 3 Rockwell-Delta 14� variable speed metal/wood band saws.

Machine Shop:

� 2 cast iron drilled and tapped lay out tables, 4� x 10�.
� Air radial arm router, Columbia Precision Industries, ram type.
� Porter cable type G88 wet/dry vertical belt sander.
� Doall 60� metal cutting band saw.
� Delta Milwaukee 20� vertical contour metal cutting band saw.
� Wallace variable speed 16� metal vertical cutting band saw.
� Monarch 60� toolmakers lathe.
� 12� closeting lathe.
� 15 ton Verson all steel power press brake.
� Linde heli-arc welder.
� Miller mig wire feed welder.

Sheetmetal Shop:

� Marchant model 12-A sheet metal shrinking machine.
� Marchant model 12-A sheet metal stretching machine.
� 42� capacity English wheel.
� Air powered planishing hammer.

Composite/Plastic Shop:

� Heat Oven, Wells two tier radiant.
� Infrared forming oven 10�l x 3�w, 2 levels, 1800 watts.
� Electric oven, 2 door, 4� x 6�, 5 shelves, 0-600� with external circulating fan.
� Heavy duty epoxy tooling foam mixer.
� Double sided 2hp disc. sander 20� 90� tilting table.

� Webster portable hardness tester.
� 2 Rockwell-Delta wood band saws.

Clay Shop:

� 2 Norton 6� table angles with 8� bridge beam with butterfly.
� Clay Extrusion System, Seiki-Nor bulldog.
� Convection Oven, Super Systems 7 tier, 6250 watt.
� Heat Oven, Bunnmaster two tier radiant.
� Sweep set, complete stage one 1-50 4 ft.
� 4 cast iron surface plates blanchard ground with stands 4� x 6�.
� 144� Starrett straight edge, aircraft precision.
� 2, 72� Starrett straight edges, aircraft precision.
� 15 assorted straight edges and sweeps.
� 12 assorted mouse indicators.

Air:

� 60hp compressor, Ingersoll-Rand 250 cfm screw.